UNIT I
FIBRE PRODUCTION :-
Classification of textile fibres. Principles of polymerization,
Manufacturing details of viscose rayon, Poly ethylene
terephthalate, nylon 6 and 6,6, poly-acrylonitrile,
poly propylene, polyaramides carbon and glass fibres.
Texturization of fibres.
UNIT II
FIBRE COMPOSITES :-
Resins, additives to resins. Types and characteristics
of the re-inforcing fibres, Different textile structure
used for re-inforcements.
UNIT III
SPINNING PREPARATORY PROCESSES :-
Sequence of processes used to prepare the staple fibres
(cotton, jute, wool and man-made fibres) for yarn spinning.
Process optimization.
UNIT IV
CONVENTIONAL YARN SPINNING :-
Yarn formation using ring spinning method. Spinning
limitations. Doubling of yarns.
UNIT V
NEW METHODS OF YARN SPINNING:-
Yarn production by open end, friction and air-jett spinning
methods. Techno - economic comparison with convetional
method.
UNIT VI
PREPARATORY PROCESSES FOR FABRIC FORMATION:-
Sequence of processes used to prepare the yarn for fabric
formation in looms and kaitting machines. Process optimization.
UNIT VII
WEAVING MACHINES:-
Fabric formation in conventional and high speed looms.
Process optimization. Economic viability of high speed
looms.
UNIT VIII
KNITTING MACHINES:-
Fabric production in weft knitting machines. Comparison
of woven and knitted fabrics, Principles of warp knitting.
Production of garments from woven and knitted fabrics.
UNIT IX
CHEMICAL PROCESSING:-
Preparation of material for coluration and finishing,
principles involved in dyeing and printing. Physical
and chemical finishing operation.
UNIT X
QUALITY ASSESSMENT:-
Sampling method, Determination of sample size. Testing
of fibres yarns and fabrics for various qualities. Statistical
Significance Test.
PAPER -II
UNIT I
STRUCTURAL MECHANICS OF YARN :-
Yarn geometry, Fibre migration and its characterization,
Prodiction of filament and spun yarn tensile behavious
under different conditions.
UNIT II
STRUCTURAL MECHANICS OF FABRICS :-
Fabric geometry, Prediction of deformation behaviour
of woven, knitted and non - woven fabrics.
UNIT III
TEXTILE MACHINE DESIGN :-
Design of Cams, gear trains, clutches and brakes for
application in textile machines. Kinematics of comber
and loom operations.
UNIT IV
MACHINING OPERATIONS :-
Material Selection, Different machining operations.
Surface treatments, Tolerance Limits.
UNIT V
PNEUMATICS:-
Application of free air and compressed air in textile
machinery. Air pressure measurements and its control.
UNIT VI
WORK STUDY:-
Work and time measurement. Motion time analysis. Resources
allocation and scheduling.
UNIT VII
PRODUCTION PLANNING:-
Balancing of textile machines in different departments
to produce required quantity of and products taking
into account various process parameters.
UNIT VIII
MACHINERY MAINTENANCE:-
Break-down and preventive maintenance for textile machines.
Types and Selection of Lubricants, Lubrication devices,
Depreciation and replacement studies.
UNIT IX
SELECTION OF MOTORS:-
Selection of electric motors for various textile machines.
Application of variators and invertors. Smooth starting
of machines. Microprocessor applications. Power requirements.